Allison 545 kickdown cable adjustment

allison 545 kickdown cable adjustment pdf 151. Part No. Press in the tab and push the slider 3. NOTE Be sure that as the cable is pulled forward and centered on the throttle lever stud the cable housing moves smoothly with the cable. 475 1 0 0 1 0 0 0 0 1 0 1 0 3. Kickdown Cable Stuck Lokar Custom Fit Stainless Steel Transmission Kickdown Cable Kits. In 2001 with programming changes and an extra taller overdrive ratio the 545RFE was born. b. They were not successful for several reasons first being slow to react 2nd was retarder effort was 39 nt very noticeable and third the external linkage would sieze up in the applied position and cause the trans to overheat lose pressure and die . 98 39. 2010 08 02 20 42 05 2010 08 02 20 42 05. 29507768 TPS CABLE 29507769 SENSOR 29507770 TPS 29508460 AT 545 RM 29508516 equipment. Detroit Diesel Allison Division of General Motors Corporatibn 1979. You can make it shift very hard if you want to. Remove any debris by washing the cable end the metal core adjust body and the white lock button with soap and water. AT 545 N R AT 1542P Allison Transmission could not possibly know evaluate and advise the service trade of all conceivable ways in which Location of Move the cable housing adjustment a small amount at a time 1 click or 1 16 quot or so a small adjustment can often make a world of difference. i gt gt bought a clevis from a local hardware store and cut off one side and gt gt put it on the end of the trans shift cable rod and used TH400 kickdown switch TH400 TH425 transmission detent solenoid TH400 TH425 transmission filters The case is in the upper left corner. A rubber floor ALLISON. Sep 10 2020 The kick down solenoid remains open so long as the RPMs of the transmission remain at a certain rate. 45 1 for second gear and 1. The Novak Guide to the GM 4L80E Automatic Transmission Introduction. It will take several minutes before i can rev the engine and have the reverse engage. ALLISON. Your source for heavy duty mid range and auxiliary truck transmissions differentials transfer cases PTO units and parts to repair them all. It measures 101 quot in length. with the AJ gear designation on an Allison Automatic transmission with a 6 Bolt opening a special gasket 35 P 41 is supplied. Genuine Gm Nos 67 72 Camaro Powerglide Kick Down Linkage Rod W2bbl Carb 3904254 Shifter Cable W Clips Camaro Chevelle Monte Carlo El Camino Firebird Malibu Kickdown Cable Stuck MercedesBenz W210 W140 R129 kick down kickdown switch 0045451714 004 545 17 14. When installed with the P. 43. 53. Top Answer. Adjustments are made with the engine off. Allison AT545 Shift Lever USED Item 24842281. I asked an Allison dealer tech once and he said there 39 s a conversion kit to add the mechanical cable from the throttle that might fix it but that 39 s not an option for mine since it 39 s rear engine. Jul 21 2020 stock 682 0927194 sn 3210848199 2001 allison at545 transmissions used at545 allison trans oil inspected complete and ready to work trans also many trans in stock. 2207 Jun 04 2019 Good evening all I want to ensure the shift modulator cable is correctly adjusted in my AT545 mated to DT466E. Below it are the cooler line fittings the shifter shaft seal and neutral start switch. 99. RZucker Sep 10 2016 3. However the heart of the company started well before that when Skip Walls a young teenager in the early 60 s was driving his first 1932 Ford 5 Window. All features of both the vehicle Sep 13 2016 Allison Transmission MT653 will not shift properly. 06. The torque converter housings of these units mate DORMAN 74043 E0AZ7F330A EOAZ7F330A Kick Down Rod Bushing Ford w RWD 0. its problem is in the upshifting to a higher gear. 00 . 5. Click here for product index page . 90 round bales on 8 5. O. 9L Cummins 4WD with the CA Conversions Allison Conversion Kit. You may be able to re use the stock style throttle stud or transmission studs from your carburetor. adjusting the kickdown cable is set it and forget it. Coop45 Registered. Modern Allison Transmissions come with a limp mode installed. The Allison World Transmission can adapt its shift schedule to accommodate driving habits. Job Sheet 1 Adjust Clutch Linkage Free Travel. improperly adjusted. This new product is designated the AT 540 four speed fully automatic transmission. 6 Mar 2017 Allison mt654cr in a international truck won 39 t upshift past first gear. Model PF AT 545 Model PF AT 545 REMANUFACTURED TRANSMISSION ALLISON AT 545 General Rating General Specification amp Application Data PowerForce Corporate Office 9200 Liberty Drive Liberty MO 64068 Ph 816. All models have neutral reverse and up to 5 forward speeds with 5th gear being overdrive. 95. The A 727 uses a paper fluid filter and has two transmission bands one for reverse and the other is a kickdown band. it wouldn 39 t shift beyond 2nd. pdf 15Mb Download Allison Transmission Shift Selector Operator and Diagnostic Trouble Code manual. When the RPMs go past that rate the circuit that is created opens and power to the kick down solenoid stopped closing the circuit. Nearly every bus equipped with the Cummins 5. It consists of a metal wire that slides inside a sleeve. This park brake cable fits a GM chassis 1996 and up with a CAT diesel engine. Gearbox Allison 2000 Series Amended 20. Oct 23 2016 The 545 isnt a world beater by any means but it IS a fairly decent tranny for when it was developed and for WHAT it was designed for there. 12. Cause Debris has stuck shift valve E in valve body. The DT12 TM On Highway Series of automated manual transmissions builds upon the DT12 s proven reputation to provide a trio of purpose built solutions for on highway applications. The BD Performance Valve Body is not stock therefore the factory specifications for this adjustment are used only as a guide. On the innder control cable the part the moves there is a plastic coating on the metal cable. 367. Allison AT545 Transmission Service Manual WanderLounge Oct 31 2018. 7867 Customer Service Fax 765. TransGo Shift Kits include everything you need to address the most common transmission driveability complaints and failures in one box. It learns to shift according to the acceleration pattern and will adapt to a different driver within a short period of time. MONSTER 39 S Website htt Sep 29 2004 recess on the cable ferrule. One of the specifications of the kick down cable that is essential is the length of the kick down cable. Allison had input retarders in their initial transmissions of various sizes from the onset in 1957 through 1972 39 73 . Your speedometer may or may not show a number. They were dropped except for In older GM cars with the TH350 tranny the quot kickdown quot cable could also be broken or not adjusted properly. Place the transmission into neutral. Aug 28 2007 Inspect the metal core adjust body on the cable end for dirt or debris that may restrict the travel. 17 Oct 2011 As requested a video showing how I can adjust the shift points on my buses Allison AT 540 transmission. JK3728 Click here for main brake page. Answer. plus with your tire size lack of traction you dont need any billet parts Mar 24 2017 Yup I know it 39 s a mechanical Allison. C. most common especially early model years 2000 2004 can be the switch valve in the valve body is stuck in the low reverse position or the range sensor is malfunctioning check shifter cable adjustment as manual valve out of alignment can create this code as well. Throttle Linkage Bracket Side View 3. This plastic was coming apart causing the cable to bind. 1769 6885064 STOP 2V nbsp 12 Sep 2009 Slippage or shock on kickdown. After the background on the developm The transmission used four forward gears in normal acceleration with a different second gear used for kickdown acceleration. 83 20. SCTI . 00 Select options 5R110W MaxPower Kit Raybestos RCPTK 5111 Complete Set of Six GPZ TorqKits for 5R110W Transmissions. 9 Reference No. When used with Lokar Gear shift indicator The shifter linkage rod will install into the 5 16 slot. Inspect the cable and pedal assembly for free movement. As requested a video showing how I can adjust the shift points on my buses Allison AT 540 transmission. On OBD II vehicles when repairs are completed turn the ignition switch to the OFF position W the Pedel still depressed. Add to cart. Center cable end on attachment stud to within 1 mm 0. Adjust Shift Cable at Transmission Place shift control in neutral and transmission into its neutral detent. 1 liter motor with a Allison 4 speed A T Trans model AT545. Table 2 1. I could still shift manually though. 95 Lowest Price Guarantee. Step 4 Adjustment of the TV Cable on a gasoline engine. Install pivot onto shift cable rod at the transmission end of cable. by Spectre. 1 Adjust the throtle cable and that should help if possible . Walk through of pressure testing and troubleshooting. The odds are pretty good that you ll never find your way here but if you did lets get this figured out Limp Mode on Allison 1000. A sleeve houses the shift cable to keep it free of dirt and grim. A couple of members have suggested replacing the plastic pin that secures the cable to the pedal with a 10mm bolt. 781. To adjust the cable stretches over time I do this every 6 months or so press the button on the cable adjuster at the bracket in can be hard to press and push cable in from the away from the These numbers are the number of revolutions the speedometer cable must turn in one mile of travel. The actuator has a large spring inside that applies the parking brake. Despite using five forward ratios Chrysler played it safe and called it a 4 speed automatic. 25 inches . ALLISON AT540 543 545 142 To Get The Correct Parts You Must Provide The Assembly Number Found On The Transmisson Name Plate. Bracket gearchange cable v PREFACE This handbook is a ready reference for the mechanic removing installing or main taining MT B 600 Series Automatic Transmissions. 4 Linkage adjustment point for the Overdrive 4 A 833 transmission Fig. lantraxco Senior Member. any help for this procedure appreciated. After the vehicle Apr 15 2015 The modulator cable control from Orscheln Products is designed to send the engine throttle rate on a mechanically governed engine to the hydraulic control valve in the transmission. To adjust the cable stretches over time I do this every 6 months or so press the button on the cable adjuster at the bracket in can be hard to press and push cable in from the away from the procedure continues to fail inspect for a condition with the adjustment of the hank idle control knob the accelerator pedal stopper bolt the kick down switch the TPS accelerator cable stretch and the like. Most speedometer from 1965 on use 1000. Wiki User Answered . For models without a retarder install an auxiliary filter in the. so that is 4 turns total that I have shortened the cable. Return to Top. Step 1 Mark the current cable length. Allison At545 Modulator Cable Adjustment 6. Thanks 2 Apr 19 2018 Allison Transmissions have been around for a hundred years and have set the industry standard for durability. 1126 6836577 1768 6885053 RING SPRING ADJUSTING 2V 26. Item 271MBAJP B5XK. Fluid pressure overcomes spring tension and moves the piston in the actuator. allisontransmission. 05 Clamp plate using top holes SCREWS NUTS Clamp plate to align with 4 mark 5 9 8 2 6 12 4 7 11 1 3 10 13 Key 1. Photo 12 This selector shaft will work with a variety of other shifters. Reconnect the throttle and if applicable transmission kick down linkage. is the kickdown module it should have a cable coming out of where the spring is unit with a broken cable or way out of adjustment it would really shift hard. thanks. In many cases an installed is replacing a TH350 that uses a kickdown cable and not a TV cable with their new overdrive trans and since the brackets for the TH350 kickdown cable work with the TV cable and the carb already has a stud on it they mistakenly assume they can just hook it up adjust it and go. If it is a cable modulator it can be adjusted if it is not broken. Refer to Figure 2 for the different gears ratios available in the different models. 29509636. Due to the angle at which the cable housing enters the spring housing the cable housing may bind slightly and create an incorrect adjustment. Add Transmission if Needed 599. 0 litre engine for added vocational appeal. New Used and Rebuilt Parts. If you bring the cable out it will decrease the pressure and soften the shifts and by bringing the cable forward more will increase pressure. 0 litre engine. In the the morning when I start the vehicle I can put the trans into drive and the trans will immediately engage but I I try to go into reverse nothing will happen. 2004R 1981 To 1990. Mar 28 2012 4 speed Automatic transmission maybe Allison MT643 78 K miles with Remanufactured Cat 3208T Now the issue as I was driving it home last Saturday at freeway speed the truck hit 65 MPH. In Stock. if I let the bus slow down it downshifts back to 3rd at 35. AT 545 N R Allison Transmission has not undertaken any such broad evaluation. When swapping the TH400 transmission into any vehicle this kit makes installation of the transmis Seems that the main problem is the looseness of the pedal. 28 Nov 2009 can a at545 allison be modded for faster shifts also what can be You CANNOT install a lock up Tc so don 39 t even waste your thoughts diesel was obnoxious freewheeling when you backed off the throttle If you were loaded you can manually overrule these low RPM shifts by clicking up the lever one nbsp Cable Tec produces a wide range of high quality control cables for gear shifters. 3. . Go. This handbook will help you gain maximum bene ts from your Allison i have an at545 allison transmission in a 1999 model year international navistar school bus. Photo 1 Photo 2. They said they don 39 t sell the modulator cable. a. These automatics are rugged and are designed to provide long trouble free service. Allison AT540 AT543 AT545 704 898 554 335 334 PTO Gear Forward Drum 964 974 984 877 564 230 231 232 574 124 104 570 Forward Clutch 231K 876 235 985 5 985 975 965 565 337 336 044 179 630 Center Support 783 337 336 962 972 982 985 5 874 779 996 319 760 757 774 369 Case Parts 761 896 271 897 074 798 999 300 765 991 2 072 991 4 991 3 991 Cause This can be several issues one simply being the switch is stuck meaning you need to replace the solenoid assembly. The service procedures recommended by Allison Transmission or the vehicle manufacturer and described in this handbook are effective methods for performing service operations. Apr 26 2017 I have an Allison AT545 in a 1999 School bus. Check spring adjustment. It increases or decreases trans fluid pressure. Read the definitive Mercedes C Class 2020 review from the expert What Car team. This will also allow you to see whether you have had to adjust the cable to be either tighter or looser. HARD PARTS Cont. Or contact SGI Inc. The TH700R4 uses a switch attached to the brake pedal to disengage the locking torque converter. i bolted gt gt that bracket to the 2 frontmost bolts on the pto cover plate. That is largely due to the small size of the transmission s shafts clutches and converter they re all considerably smaller than those on the competing GM Allison and Ford Super Duty transmissions. Reverse gear is 2. You turn the adjustment threads in or out to achieve this. Jan 11 2016 A faulty or worn out kickdown cable can be replaced rather easily. Full actuator control cable travel must correspond with full throttle. 31. Casting 919 pump only mates to late style support reference no. The 545 had a cable actuated plunger but my replacement trans MT643 has a cylinder with what I assume is a diaphragm with a hose connection This is the cable that runs from the P7100 throttle linkage down to the side of the transmission. Nov 10 2010 3. Nut selector lever 20 27 Nm 2. Clair Technologies Inc. no matter if my foot is to the floor or at light throttle it shifts to 4th gear at 41 MPH. I have long advocated the use of quot L quot and quot S quot positions in mountains etc. UD Trucks has launched a version of its popular Quon 8x4 heavy duty model and for the first time is offering the Allison 3200 Series automatic transmission coupled to its 8. 5 quot angle. now the new trans makes a whining and there is still no kickdown. A worn cable or cab shifter is usually the culprit. until i stopped at an intersection and it wouldnt shift out of 1 gear need help to diagnose the problem Allison Transmission AUTOMATIC MODELS AT 540 AT 542 N R NFE AT 543 AT 545 N R AT 1542P AT 1545P N FEBRUARY 1996 Revision 1 1999 April Division of General Motors Corporation P. 2207 UD Trucks offers Allison fully automatic transmissions with new Quon 8x4 8. 545 6773188 STOP 2L 16. Lowest Price Guarantee. Driving is easier safer and more ef cient. I do not know the history of the engine and transmission but I know the engine is not the actual original 413. once this is hooked up I can Model PF MT 653 Model PF MT 653 REMANUFACTURED TRANSMISSION ALLISON MT 653 General Rating General Specification amp Application Data PowerForce Corporate Office 9200 Liberty Drive Liberty MO 64068 Ph 816. where the cable is mounted. 11. Locate the Adjust Tab on the cable housing. So that we attempted to identify some terrific My 2002 E240 was experiencing sluggish performance and no kick down while in D . I have talked to a Guy that drag races a dodge truck with a 750 hp 12valve and a AT 545 and he says thay are under rated on the power they will take. Using a marker mark the cable housing s current location. For more information call us at 1 800 708 0087. Shift signal valve spring adjustment too loose. The TH350 uses a kick down cable. Assembly Part Refer to the following drawings to find the cable entry that best fits your vehicle requirements and easy installation and adjustment. Custom Automatic CA Conversions has put years of research and development into providing you with the components needed to put a 5 or 6 speed Allison 1000 or 2000 series transmission behind your Cummins. 1 2 Next. Check for free movement of the cable by manually operating the throttle linkage. 3 to a allison in my MH. Converter driven power take off drive on right side of transmission as viewed from rear is standard. 24. 42 32. I followed the instructions for the transmission reset. May 17 2019 Complete professional technical service and repair manual written for your Allison transmission at 545 . 50 10. I know in cars with auto trans there is a kick down that raises the shift points when you floor it. my 1 2 upshift is now around 1800 1900 rpm and it occurs quickly and with Sep 01 2016 Q What does kickdown mean in an automatic transmission A Kickdown is a downshift in an automatic transmission triggered when the driver pushes the car s accelerator to the floor. 98 31. Transmission parts Automatic transmission parts Automatic transmission rebuild kits Automatic transmission filters Automatic transmission bands Automatic transmission sprags Automatic transmission thrust washers Automatic transmission bushings Automatic transmission gaskets Automatic transmission tools Automatic transmission fluid additives Automatic transmission solenoids Automatic C4 to AOD Swap Kit 1965 to 1973 Classic Mustangs AOD Conversion Kit AOD TV Cable Adjustment. 70 The pursuit of quality. Your number one source for Mercedes W124 W140 W210 deals. About 15 miles to my place I decided to get some diesel and stop at Shell station on to the hi way back road. 9 12v cummins with Allison AT545 transmission and im looking for the Modulator cable for the transmission to hook up to the engine and i can 39 t find it anywhere any one know where to find a modulator cable kit for it Jerry with Monster Transmission provides a tech tip on the Kick Down Cable Adjustment. But if the cable has broken it may result in a complete transmission rebuild. I 39 m not used to this kickdown ROD and I 39 ve never messed with one before. 75019 ALLISON AT540 543 MT643 644 DETENT ALL SPEEDS UP GATE FFG0 . This is so that you have a reference point to fall back to in case something goes wrong. 1 Jul 2012 I picked up an AT 545 to put behind my 4bt and have a question. KEEPING THAT ALLISON ADVANTAGE Allison automatics provide many advantages for the driver who must stop and go or change speeds frequently. the fluid level selector linkage and throttle modulator linkage is most important. When using a 221 or 260 Series P. The shifter cable is a push pull cable where travel at one end is duplicated at the other. Sold By 4 Trucks Enterprises LLC Sep 20 2016 Part 2 of 2 Adjust the Throttle Valve Cable. The cable connects the gear shifter to the shifting arm of the engine. help and pics appreciated. Nov 15 2019 Explore Ross Anderson 39 s board quot Automatic Transmission quot followed by 324 people on Pinterest. 225 quot 0. net is the home of the Transmission Rebuilders Network offering the leading transmission rebuilder forum in the transmission industry. Price 1 433. 6991 HR Personnel Fax 765 751 9507 On the kick down look at the carb for the T. You can easily identify an A 727 by its oddly shaped 14 bolt oil pan. 56051. hello guys i 39 ve replace the modulator and now cannot get it adjusted right. 350 quot EOAZ 7F330 A Fits AOD and ATX transmissions Info DORMAN 74043 Out of Stock Comment i just had a th700r4 put in my 76 gmc 3 4 ton it came out of a 81 suberban didn t get to drive it much this last winter but when i did get to it worked very well. Allison Transmission 3000 4000 series fault code list download PDF manual See also Allison Transmission PDF Service Manuals Allison Transmission Fault Codes PDF manuals Title File Size Download Link Allison 3000 4000 Series Troubleshooting Manual. 039 inch . Either case means resetting the adjustment. Hold the accelerator lever 2 in the fully closed position and remove slack from the cable 3 by pulling in the direction of the arrow. amp VB 4 A Fast Fix for the Allison LCT 1000 by Dave Skora unit and adjustments for the B5 clutch battery grounds through a cable might complete paint booth system 545 and 643. A choice of converters permits matching the MT 643 to a wide variety of engines. Model s D17 Basic Carburetor Repair Kit Marvel Schebler Model s D17 Muffler Bracket For Allis Chalmers D17 quot Early Gas Models WC quot Styled quot WD WD45 Sep 14 2009 Ford first introduced an automatic transmission in the Fifties discounting the Hydramatic offered in 1949 54 Lincoln Continentals with the three speed Ford O Matic in service from 1951 to 1968. Driving is easier safer and more efficient. Allison 1000 2000 2400 Series transmissions are torque converter driven fully automatic units. also your throttle Mar 25 2020 Abnormal shifts in an Allison transmission happen during shifting at high and low speeds. Parker Chelsea Power Take Offs PTO line offers a wide selection of cast iron 6 bolt 8 bolt countershaft split shaft mechanical powershift PTOs for Allison transmission and hydraulic pumps power take off units and much more. Lower the cab. Ensure that a new cable clamp shim and fixings are used. It is not the same as the The next order of business will be to adjust install and adjust the TV Cable which is no way the same as a kick down cable. 55751. Tighten spring adjusting ring to specification. Many tens of millions of miles have been logged hauling school kids around with them and they appear in all sorts of medium duty trucks. 2005 2007 The downshift cable or in some cases linkage provides the transmission with information about the accelerator pedal position which is used to adjust the speeds at which gearchanges occur. Fit nuts and torque tighten 8 10Nm . The vehicle has 176 000 miles on it. Oct 28 2019 my 65 New Yorker has this cable style shifter on it and the trans has the normal kickdown lever shift position on it. OIL SYSTEM Oil typeDexron III C4Capacity Aug 01 2011 The cables are relatively cheap and easy to replace. A broken shift cable isn 39 t an expensive repair. If the travel of the metal core adjust body remains restricted after the cleaning replace the cable assembly. I 39 ve also cut the end off and put a plastic clip from one I got from the junkyard on there and use one of those cable stops with a screw in the side to hold it on. Thus if the shifter or cables travel was restricted by binding out of adjustment etc. I was wondering if you can adjust the shiftpoints without too much by adjusting the 39 throttle rod quot a linkage rod from the throttle linkage to the nbsp 3 Aug 2009 So can anyone tell me what to look for or what to adjust One more thing there is a lever on the same shaft as the throttle that is worn out it has nbsp AT 543. I find the transmission shifts earlier than it should at all throttle positions. Honestly we have been noticed that allison transmission parts diagram manual is being just about the most popular issue at this moment. On the 700R4 TV cable adjustment is critical to transmission Mar 29 2016 Description Allison Transmission 1000 with Allison Transmission Parts Diagram Manual image size 360 X 467 px and to view image details please click the image. Maximum Efficiency. It was time to order a new cable. I have the Allison Transmission Operators manual and my work has nbsp Adjust Shift Cable at Transmission against the opposite side of its neutral detent. Release the tab and rotate the throttle lever to WOT and the cable will self adjust itself as evidenced by a few Aug 30 2020 Allison AT MT Series New Fully Adjustable Updated White Stripe Small Can Modulator 1970 on. before hauling hay I adjusted the modulator up 2 turns shorter. 460 0 0 1 0 0 0 1 0 1 0 0 1 24 Mar 2011 Does this bus or truck have a quot kick down quot cable from the trans to the accelerator or is it electric If it has the cable adjusting the cable will nbsp 1 Jun 2019 the shift modulator cable is correctly adjusted in my AT545 mated to DT466E. While the nut is loose turn the screw to get the right length. 500 1 1 1 1 1 0 0 0 1 1 1 0 3. 6. 23014020 old style support will work in late 545 applications when mated with charging pump with casting 895. All my tranmission issues habe been corrected. Part Number GXL1242701673. 2 minutes vs hours. 31. Savings 480. 2. For a price quote on Allison transmission part 310777 00 048 48 quot MODULATOR CABLE add the part to quote cart above or call 800 371 7957. Nov 30 2013 I have done that adjustment a few times. Replace adjust or repair cable. Last. See more ideas about Transmission Automatic transmission Automotive mechanic. I have a 99 AmTran RE that does the same thing once in a while. This ensures that the shift speed to be as close to the maximum designed speed for that gear. This movement is transferred to the parking brake through the parking brake cable. The 1000 and 2000 Product Family transmissions are rugged and designed to provide long trouble free service. On the ones I 39 ve driven if you don 39 t move the lever beyond the quot 2 quot position it won 39 t upshift any higher. Job sheets. internal damage such as bearing etc can cause this. Stock Code 52079204 52078673 52079313 Manufacturer Chrysler Categories Fuel gt THROTTLE CONTROLS conditions. . grd QUOTE I was wondering about that cable. brass cable stop. The special tools should be used when and as recommended. 95. The 4L80E transmission is the advanced progeny of the legendary TurboHydramatic TH400 automatic transmission and is based heavily on the 400 in both parts and strength yet featuring an added overdrive gear a lock up torque converter and advanced electronic controls. Allison s Bus Series automatic transmissions help put your vehicles and your business on schedule for superior operating economies improved vehicle performance and enhanced passenger comfort. 55051. LOKAR INC. The neutral start switch allows the engine to be started when the transmission is in only park or neutral range and it turns on the reverse lights when needed 1968 and earlier cars had the reverse lights controlled from a switch on the steering column or console Order Shifter Cables amp Brackets for your vehicle and pick it up in store make your purchase find a store near you and get directions. 57 26. Vehicle Info Required to Guarantee Fit 169. 4. AT 540 AT 545 AT 543. Nov 14 2019 I removed the cable and took it appart. VEHICLE IS DISABLED Advance Adapters is your home for American Made transmission conversion adapters transfer case conversion adapters engine mounts transfer cases and more. spring in VB is weak company called Sonnax makes replacement spring that works wonders part 37000 02 And Allison has now come out with heavier updated spring Part 29545966. 54 1 for first gear 1. Grasp rod and pull with enough force to move the shifter Step 1 Length adjustment. 95 95. You ll need to wire it up. GenuineXL 124 270 16 73 Kick Down Cable Replaces OE Number 124 270 16 73. Note The picture shows a kit for an Allison 1000 series transmission. I would appreciate any information as to why this is happening. 4 out of 5 stars 35. TM Allison is a registered trademark of General Motors. It wobbles quite a bit and can slide to the side of the switch which prevents the kickdown. The modulator cable control is designed to send the engine throttle rate on a Allison at545 modulator cable adjustment keyword after analyzing the system nbsp line six cylinder diesel engine mated to an Allison 2000 Series five speed or Allison ing harness The Transmission Control Module TCM engine throttle 545. This Modulator Is For Small Can Modulator Applications Only This Is A Fully Adjustable Updated Modulator For These Automatic Transmissions. Automatic Spectre Performance 2438 TH350 Kickdown Cable. specification. 5 quot Extra Adjustment. 200. It is programmed with an alternate shift schedule or secondary mode function which will be discussed later in the Detent Cable Kick Down Cable Chevy Buick Olds Pontiac Some Th350 Transmission 27. 6 Perform air pressure test to check clutch oper ation. Subscribe to our newsletter to stay up to date with the latest news and happenings GM Park Brake Cable. 25 quot square tubing and 1. 546 6773189 1125 6836467 LEVER ASSY INSIDE DETENT 3J 21. I 39 ve heard that the powerglide can be very finicky if the kickdown isnt adjusted properly. Put the ultimate transmission in your 1989 1993 Dodge 5. Sep 05 2020 These problems are known to make successful mods to this transmission nearly impossible. 3 4 5. the cabel you tightened is the mechanical equivalent so your on the money. On the kick down look at the carb for the T. 0 1 for third gear. Past experience with this condition told me that there was something wrong with either the output speed sensor the connection or the wiring. Allison AT545 Less cable. 415 quot 0. This is the same type of service manual your local dea Slideshare uses cookies to improve functionality and performance and to provide you with relevant advertising. All shift ratios were 2. Aug 27 2019 also the time to install your throttle bracket and transmission kickdown brackets. 22. When you place the selector in 1st or 2nd positions you do two things. At high shifting this problem may be caused by a malfunctioning governor valve leaking vacuum hose or broken mechanical actuator cable. Please refer to your Allison Automatic Operator 39 s Manual for complete information on Diagnostic Codes and Oil Level Sensor operation. Be proactive and contact a mechanic from YourMechanic. This Is A New Teckpak K77978 Universal Detent Or Kickdown Cable. This Cable Will Fit These Gm Automatic Transmissions 700R4 4L60 1982 To 1992. wiring a pcs and programing it is way more involved. Twelve speedometer driven gears are available for the 700R4 4L60 transmissions to calibrate the speedometer with various axle ratios and tire diameters. Since January 1998 all WTEC II external harnesses and external harness components must be obtained from St. 2009 Allison kick down adjustment Jump to Latest Follow 1 20 of 31 Posts. Some of these service operations require the use of tools specially designed for the purpose. 4 Road test and note how transmission upshifts downshifts and engages. 00 . Add to Cart. Attn Allison Literature Fulfillment Desk 8350 Allison Avenue Indianapolis IN 46268 Oct 18 2011 I just bought a 2001 GMC 8. 1 You increase the line pressure increasing the holding power of the clutches. Allison AT545 Shift Fig. Replace transmission. Use the adjustment nuts in the middle of the shift tube to set the transmission into neutral. MUNCIE POWER PRODUCTS 201 East Jackson Street Muncie Indiana 47305 2834 Phone 765. Joined Mar 18 2010 This kit will fit any Allison medium duty AT540 545 series automatic transmission Please inquire with the part number off the Allison tag located on the passenger side toward the rear of the transmission if you are not sure if this will fit your vehicle . cable that it the Throttle Valve cable which replaces the downshift cable like the older THM 350 39 s. I can live with it camper conversion but if you find an easy fix please share. D. To order an Operator 39 s Manual go to www. Specializing in Allison Transmission Parts. Cable Storage Springs HD 1 Chelsea PTO Allison quot Hot Shift quot AT545 97 . 1 of 2 Go to page. Just wnted to give you my opinion. 284. 5 quot Inner Wire Is 45 quot This Cable Has 1. . I think I am now out of adjustment on the injection pump end of the cable. Hopefully that 39 s the problem if you have to go into the transmission it gets Retain shift comfort with added durability. Fundamentals of nbsp Always make sure your throttle pressure cable is hooked up and adjusted properly. ALLISON AT Code DTC P1306 Kickdown Relay Pull In Circuit Fault ALLISON AT Code DTC P1307 Kickdown Relay Hold Circuit Fault ALLISON AT Code DTC P1336 Crank Cam Sensor Range Performance The Allison three element torque converter provides smooth shock free operation. Shop here and get the best deal on your Automatic Transmission Shift Linkage Clip purchase. once this is hooked up I can Allison transmission AT 545 Pdf User Manuals. AT545 w mount Less cable. This Listing Is For One Cable Only 7 quot Plastic Pre Cleaner Bowl For Allis Chalmers D17. I know different diesel and transmission but I tow with my 545RFE in overdrive on the flats 1900 RPMs Compare this to the 610 of the Allison 1000 series. Typical vehicles that use a Bus Series transmission Revenue Generating FTA Transit Bus Applications Transit Bus Intercity Bus less than 53 000 The TH350 utilizes a kickdown cable while the 700R4 uses what s called a TV cable for carbureted LS engines appropriate hardware to adapt the carburetor s throttle lever and mount the cable to the intake manifold is available from a number of sources including Holley and TCI. Some people call it the throttle valve cable some people call it a TV cable and yet some others call it a kickdown cable. 8070 Fax 816. Design is SAE 6 bolt. Box Mack Trucks Allison Automatic Transmission AT545 MT643 MT653DR Removal Installation amp Adjustment Manual The Novak Guide to the GM 4L80E Automatic Transmission Introduction. What is the throttle pressure cable Between the throttle linkage and the driver 39 s side of the transmission there is a cable that causes a valve inside the transmission to move in relation to throttle position gas pedal position . 1. POweR DRIveTRAIn. Transmission electrical diagnosis troubleshooting help on all your transmission problems or questions. Will Allison Transmission 700 16415 Allison 545 trans with 51000 miles on it call Jim Location 16415 Erie Pennsylvania Car parts 700 Dec 10 2019 Ratio Switch Settings 3. Your drivability and performance demands will determine your shift Jan 15 2016 This Allison automatic transmission is a 2009 model in a Thomas school bus that was running around on it 39 s route when all of a sudden the transmission became stuck in first gear. TRNW. on the electric transmissions it is actually proper button. Allison At 545 with cooler external filter shifter shift cable kickdown cable. View online or download Allison transmission AT 545 Operator 39 s Manual Aug 03 2014 Update went and helped 2 farmers move approx. For a diesel application go to Step 5. Remove the magnet from the top of the filter or Improper adjustment of the shift cable can result in serious damage to the transmis . 95 135. The first engine in the LA series was the little 273 rated at 180 hp gross with a two barrel carburetor. Currently available for Allison AT545 MT643 MT653DR MT654CR HT740 Features access panels on both sides for easy installation and adjustment. 3 Adjust gearshift cable if complaint was based on delayed erratic or harsh shifts. for example if it is placed in the 39 39 drive 39 39 position and the accelerator is depressed it usually stays in 39 39 first 39 39 39 39 second 39 39 or 39 39 third 39 39 gear. These parts manuals are brought to you by Wholesale Drivetrain Co. 9 or Navistar T444E in a front engine configuration will be using the AT545 including all Bluebird I adjust the ford to locup early so the truck can get moving down the road better. May 05 2016 Swapping Allison AT545 to Allison MT643 Posted on May 5 2016 by TatumSkoolie So I decided mainly because we don t focus on taking pictures while doing projects that I ll do a small write up on installing an Allison MT643 in place of the Allison AT545 September 1970 marked the introduction of the first automatic transmission designed specifically for single drive axle trucks and buses in the 10 000 to 36 000 pound GVW class. The cable should move up freely and return without kinking. Call us toll free at 800 960 1960 All our auto parts and accessories come with a low price guarantee. T. 727 Line Pressure Adjustment KEEPING THAT ALLISON ADVANTAGE Allison 1000 and 2000 Product Family transmissions provide many advantages for the driver who must stop and go or change speeds frequently. I talked to Allison. I find the transmission shifts earlier than it should at all throttle positions and AT545 Shift Modulator Adjustment School Bus Conversion Resources I 39 ve heard that the powerglide can be very finicky if the kickdown isnt adjusted properly. The first step is to adjust the length of the shift linkage. The purpose of the shifting cable is to adjust the arm as it moves from first second third to fourth gear. Chelsea PTO Allison quot Hot Shift quot AT545 97 . SCTI provides parts to any Allison customer or OEM and is Manual Kickdown Switch 39 I do think a manual kickdown switch could be useful at times. I need to hook it up to an edelbrock that 39 s sitting on my fresh 350 swap. AT 540 AT 545 AT 543 engine throttle rate on a mechanically governed engine . if happens on replacement unit right away may be debris from your cooler got in new unit. for the money it would cost for pcs adapter and flexplate you could build a pretty stout 47rh. Re allison 545 39 push 39 modulator The AT545 Mechanics Tips booklet is available online and contains all the necessary instructions to make sure if you have a push or pull mechanical modulator and how to adjust it. I have a 3000 Allison transmssion in my motorhome receintly when I 39 m in 4th gear traveling between 40 mph and 45 mph it will abruptly shift down to 3rd gear this may happen more than once until i 39 m over 45 mph then it will normally shift into 5th gear and 6th. you have tightened the throttle cable its not the kickdown cable that doesnt exist on your car. I havent found any info on mods to the AT 545 But I am getting info on the parts I need to conect a 7. 0 out of 5 stars 70 10. Allison Four Speed Automatic Transmission Troubleshooting Chart Replace cable or adjust to. RockAuto ships auto parts and body parts from over 300 manufacturers to customers 39 doors worldwide all at warehouse prices. 7kb Download Allison Transmission Sep 22 2013 appropriate parts catalog or from Appendix E in this manual. i m converting an 1986 chevy to a 5. Lokar Performance Products Parts Manuals. 95 View Item Details Lokar Transmission Kickdown Kd 2400u Hi tech For Chevy Th 400 In my case this was accomplished by adjusting the transmission throttle pressure cable only 1 4 quot 0. Kickdown Switch Adjustment The kick down switch is fitted to the accelerator linkage. 00 Add To Cart. V. it appears to have no response to Kickdown. Thank you for this thorough and informative post. Clean or replace modulator valve. 490 0 0 1 0 0 0 0 0 1 0 0 1 3. This Cable Measures Outer Conduit Is 39. Master Rebuild Kit for AT540 545 Allison Transmission Your Cost 564. Allison Transmission is responsible for warranty on these parts. Seller reserves the right to adjust prices or correct errors. I said it . Document ID gt gt I built a very simple bracket for my transmission shift cable clamp gt gt out of a short piece of 1. Plus it can handle the extra power. 5 Shift linkage selector components for the A 745 903 transmissions located on the steering column Access our Chrysler Full Size Vans 1967 1988 Shift Linkage Repair Guide Adjustments by creating an account or signing into your AutoZone Rewards account. The slot gives the ability to adjust the center distance of the shift linkage at the transmission. Remove nbsp D. com if you notice any of the above symptoms so they can replace the kickdown cable for you. A loose valve spring adjustment or stuck modulator valve causes problems during low and rough shifting. Are you looking for the best Sonnax Allison 540 543 545 transmission rebuild kits and parts for sale Shop them all today at Cobra transmission online. this gasket reduces the need for backlash adjustment. R N D 3 2 1. Its like adjusting a kick down cable in a muscle car. com. Allison Parts 10 Caterpillar Parts 18 Brake Cable 2 Brake Calipers 8 Mitsubishi Fuso Transmission Automatic FM Allison AT 545 Rebuilt 1995 03 Used. 5 Perform hydraulic pressure test if shift prob lems were noted during road test. Be sure to check for any binding Ascension Engineering 6545 Heritage Park Pl Lakeland FL 33813 863 644 1216 DT12 On Highway Series IPM DT12 On Highway Series Automated Manual Transmissions More Choice. ALLISON AT 545 SPECIFICATIONS General Purpose Truck and Motorhome Rating Net input power 235 hp 175 kW Net input torque 445 lb ft 603 N m Oct 31 2018 The AT545 is the most popular transmission in school buses in the 1980s and 1990s and is generally a very reliable unit if you accept its limitations. allison at540 543 545 allison lct1000 2000 2ml70 6l45 6l50 6l80 6l90 4l80e 4l85e lq4 jr403e trucks m30 4l60e 4l65e m70 4l70e th700r4 4l60 th400 th475 th375 th350 th350c th250 c st300 th200 th200c th200 4r 03 72le a44de 3l30 th180 th180c 4l30 e 4l40 e 5l40 e 5l50 e aluminum powerglide hydramatic jetaway roto 10 slim jim OEM Style Transmission Detent Cable Bracket 700R4 2004R GM 2004R 700R4 Cable BracketOEM Style Makes TV Cable Adjustment EasierWill not fit Performer Allison Transmission model AT545 specs Asked by Wiki User. 03 W210 Mercedes 98 Switch 2108208910 E320 Control Front OEM Seat Driver Left Left OEM Driver Seat but your car is a later 525i with the M50 1991 was the changeover year in most countries . procedure continues to fail inspect for a condition with the adjustment of the hank idle control knob the accelerator pedal stopper bolt the kick down switch the TPS accelerator cable stretch and the like. When the fluid pressure reaches approximately 1600 psi the park brake motor switch opens and the pump shuts off. 21 1. to replace your Operator 39 s Manual. Naturally to lower the pressure and lower shift points and make quot kickdown quot less sensitive move the cable housing towards the front of the truck. 1988 the year it all began to date a 32 year affair with manufacturing American Made hotrod parts. Easy to use parts catalog. Red Hound Auto Automatic Transmission Shift Linkage Cable Bushings Compatible with Chevy Cavalier 1995 2005 Trailblazer 2002 2009 and More 4. Your order may be eligible for Ship to Home and shipping is free on all online orders of 35. Chelsea PTO Allison. If the cable is given too much slack the transmission will be slow to shift into the next gear. Shifts as it should pulled it from truck 2 months ago. List Price 1554. 7721 Toll Free 800. It connects to your cable actuated shift lever at one end and to the shifter bracket on the automatic transmission on the other. Modulator valve stuck open. These modulators are designed to fit Allison Transmission models AT500 MT600 HT700 V730 CLT650 and CLBT750 series. The cable is set to a certain length with a slight amount of play available for final adjustment. Always secure cables along straight sections of the cable clamp at tangents to the cable bend. Kick down cable Adjustment Kick down cable adjustment is one of the most critical adjustments that affect the operation of the transmission. The cable also adjusts for movement into reverse. Tighten the bolt 1 . FREE Shipping on eligible orders. allison 545 kickdown cable adjustment